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1.6 钎焊
钎焊是采用比母材熔点低的金属材料作钎料,将焊件和钎料加热到高于钎料熔点,低于母材熔点的温度,利用液态钎料润湿母材,填充接头间隙并与母材相互扩散实现连接焊件的方法。
钎焊时,焊件加热温度较低,焊件的组织和力学性能变化不大,变形较小,接头平整光滑,工艺简单,生产率高,因此钎焊获得广泛应用。
钎焊的缺点是一般情况下接头强度较低,必须用搭接达到与母材等强度。钎焊时接头连接面间要保证一定的间隙。残余的钎剂有腐蚀作用,因而对装配及钎焊后的清理要求较严。
按钎料的熔化温度和钎焊接头的强度不同,钎料可分为:难熔钎料(硬钎料,熔点在450℃以上),易熔钎料(软钎料,熔点在450℃以下)。钎料见表1-4-73,钎剂见表1-4-74~表1-4-79。
为了获得优质的钎焊接头,应根据所钎焊的材料、形状结构及尺寸、接头的使用性能、生产效率及所具备的条件等因素,正确地选择相应的钎焊方法、钎料、钎剂以及钎焊工艺等。
各种钎焊方法的比较及应用范围
表1-4-65
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00410001.jpg?sign=1739545835-C95zzCT1yM4hNQAvBXukdkZpUEx88oAO-0-bf2401640e5d8fa0a21f2ef18512c270)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411001.jpg?sign=1739545835-RGPYQL62kf3mc0fRNo0L6M57KZRHAJZ2-0-afed0db435ca86841d1620e9fde7f3b3)
钎料和钎剂的选择原则
表1-4-66
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411002.jpg?sign=1739545835-PKPgBAqSEMTXw3qfNrzJYMFsIG67T7mB-0-bcea41d0ca14d1f8c9fc254d1dc71aaa)
钎料的选择
表1-4-67
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00412002.jpg?sign=1739545835-b5l1TamipSkEsf7DY8ZFmrtq6M5RTIZz-0-cd01ee8df7063c4b4d5e97fade8f0a30)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413001.jpg?sign=1739545835-0uY17QWsCRuIbFdYMcFXF5ghjCTSB7D7-0-c5b557c2b101b68ed903e9fd57256d50)
典型钎焊的接头形式
表1-4-68
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413002.jpg?sign=1739545835-hiVBYGd1T1k8cwiRwqru6STssIyX1wdv-0-5b4bc5701972eb07e1bb17be5e4ae5e7)
表1-4-69 常用“自保持”接头形式
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414002.jpg?sign=1739545835-FcRD6ABBcaD51lRjp38nhfzVQbhSYbkE-0-8bd44fbb1eea24291f6be6df4d834099)
钎焊接头的间隙
表1-4-70 不同类别钎料在钎焊温度下接头间隙的推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414003.jpg?sign=1739545835-DmXFF3cmFOoMK2e1KQxcnkWx5YSgW6rP-0-4d506b225993989afa66b56719e260fa)
表1-4-71 钎焊温度下不同母材与钎料组合的接头间隙推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415001.jpg?sign=1739545835-p27sCboz7xBIflW1vektSIFEKaOyMr0l-0-e68bbe968c55a0408a095702c6b665a7)
表1-4-72 钎焊接头间隙和抗剪强度
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415002.jpg?sign=1739545835-HKY9E4E2zahHXBfcYNZfSkiWUrSGmMg1-0-ddef35f97041050146e76aa8462e22ed)
①必要时用负间隙(过盈配合),强度最大。
表1-4-73 钎料
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415003.jpg?sign=1739545835-wU0iPvIU8iPr6mFyNorngrYnU0YW8c1R-0-0529ce0fc938131dccfabb01b4972c57)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00416001.jpg?sign=1739545835-ucJ5vNNAK3b9vKp25VcTZspvBQhVhdjo-0-847badbb194e9af3ba5d760503f4ef7e)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00417001.jpg?sign=1739545835-498gbipEm1Uxw9bvmUDvVcynoCTQ3QY7-0-0050d690575ef4035ff42c46615874ce)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00418001.jpg?sign=1739545835-nZQnE9j1wQBVS8PBcy1JtmpMaBKMEWkT-0-5276d8df9215e5575b84db17d60d4000)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00419001.jpg?sign=1739545835-w28OuLO6o641rNk8dV0eD2nnZkKs2MGh-0-148a146bd30813e301d5bdf7ca59061c)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420001.jpg?sign=1739545835-6Q8sXtIv7FpEryZr6KKUm71H7sjYb6iW-0-d13214744dc6cf0596ac9791367443c6)
钎剂
硬钎焊用钎剂型号表示方法(JB/T6045—1992)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420002.jpg?sign=1739545835-XGrNdjqyHWpBv6dR7kgxPBbRk2GlZuWf-0-cb4c7e290af79bb61dede0347dd5072d)
示例
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420003.jpg?sign=1739545835-HgEJAKIqBVKfiLbAkBUpuKZpbnzMFm78-0-f193b32791c82e29433b0d7ce6a13896)
表1-4-74 钎剂主要元素组分分类
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420004.jpg?sign=1739545835-0qfWjItEu2m7LWD5MFJcRiXI5ED5ELV3-0-3987fa95dd105704ab6f955c516d6704)
表1-4-75 常用钎剂的化学成分推荐表
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420005.jpg?sign=1739545835-y5P8AfZzDR1gcpeTdfMqc8iwZGNmPTYD-0-d1dbc31b0584f50ae7493533f44f460a)
表1-4-76 软钎焊用钎剂分类及代码(摘自GB/T 15829—2008)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421001.jpg?sign=1739545835-ucPqDQ565Kp1ZAUtzVKgZ3y8Nh6V6bCO-0-e4647044843c6d374eafce91dac64fcf)
表1-4-77 常用无机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421002.jpg?sign=1739545835-RaXvFLlRF2pvQ3FcwVMAh3aL53vRPltF-0-244b35d9c739d5e1cf5aa62b63b39fd1)
表1-4-78 常用有机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421003.jpg?sign=1739545835-4lq3oFxYxojZrQQYDE4vM2ju8AtUSKrc-0-7fae425fd2658b0da0b8e824696b5c9e)
表1-4-79 常用硬钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00422002.jpg?sign=1739545835-OOxC6OoGgnRxzTECkk3K3vJeVcVHWfSv-0-062350741d2026135dfdeafa7bd63ddf)